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PRESSURE VESSEL & PROCESS EQUIPMENT DESIGN & ENGINEERING.
PRESSURE VESSEL & PROCESS EQUIPMENT DESIGN & ENGINEERING.
This course broadly covers design & construction including fabrication / testing of pressure vessels & other process equipments like heat exchangers, reactors & columns. The course is designed to give complete understanding of ASME Codes used in design of pressure vessels.
WHO WILL ATTEND
Mechanical Engineers, replica watches Chemical Engineers responsible for pressure vessel / STATIC process equipment design & engineering.
STATIC Equipment Design Engineers / Process Engineers / Inspection Engineers / Fabrication Engineers.
Fresh Engineering Graduates aiming to work for EPC / Plant Owner Companies as Equipment Design Engineers.
WHAT YOU WILL LEARN
Upon completion of course the attendees will be able to
Understand different types of Static Process Equipments.
Pressure Vessel Design, Supports & Attachments.
Prepare and develop pressure vessel & process equipment data sheet, sizing of process equipments, design them as per relevant codes, prepare fabrication details and specifications, estimation and quality assurance during fabrication and assembly.
Mechanical Design of Pressure Vessels, Heat Exchangers
TEMA & Columns.
The course also covers training on PVELITE (DEMO version) software which is a highly useful tool and gives u an upper edge as a design engineer in the process equipment design field.
Understand how to use ASME Codes related to Pressure Vessel Design, Materials, Fabrication & Pressure Testing.
Detail Engineering Aspects of Process Equipments
Preparation of G.A. / Fabrication Drawings of Process Equipments.
WORKSHOP OVERVIEW
Module-1) Introduction
Introduction about process Industry and EPC (Engineering , Procurement, Construction) industry.
List of Equipments used in Industries, their introduction, applications.
Relevant Codes and Standards used in Industry
Module-2) Material Technology related to Pressure Vessel Design and Engineering
Basics on Material Technology related to Pressure Vessel Design
Stress strain Diagrams, Types of Materials, Commonly used carbon steels, Stainless steels, Low and High alloy steels, ASME Code properties for different materials and Engineering properties related to materials.
Factors governing choice of materials, criteria for material selection for process equipment
Materials for Different temperature requirements (High and Low Temperature), NACE requirements, Hydrogen Requirements, Petrochemical Requirements, Sour gas service requirements, cryogenic services.
Types of Gaskets , Gasket material selection , Role of gaskets in Pressure Vessel Design
Module-3) ASME Codes and its relation to Pressure Vessel Design
Introduction of Various Standards of Different Consulting and Engineering Companies.
Codes related to Pressure Vessels & Process Equipments, (ASME Sec.VIII Div.1-Latest issue, ASME Sec II, TEMA and API 650 etc.)
Code philosophy understanding requirements of codes.- ie conditions/clauses governing pressure vessel design under ASME Sec VIII Div 1.
Pressure vessel categories & code rules for design of Pressure Vessel Design
Module-4) Mechanical Design of Pressure Vessels
Design and Analysis of Pressure Vessels & Component & Coded Design of Pressure Vessels (ASME Section VIII Division 1).
Internal and External Pressure Design , Design of cylindrical vessels, various types of dished heads, flat heads,
Design of Jacketed vessels, Limpet Coils, Horizontal equipments with saddle support.
Various Types of Supports & Attachments:
Leg, Skirt, Bracket Supports,
Lifting attachments, Design of Anchor Bolts, Safe Loads for Ropes and Chains.
Nozzle openings and reinforcements, Nozzle Local Load Analysis.
Welded joints, Butt welded joints of unequal Thicknesses, Application of Welding Symbols.
Role of MAP, MAWP, Design Pressure, Design Temperatures, Allowable Stresses, Corrosion Allowance and Loadings as per ASME in Pressure Vessel Design.
Impact Testing, PWHT along with heating rates and cooling rates, Hydro test pressure, Stamping of Vessels
Module-5) Pressure Vessel/Column/Reactor Design Calculation: (ASME SEC VIII, DIV.1)
Maximum Allowable Stress Values ( UG-23)
Shell Design for Internal Pressure ( UG-16, UG-27,Appendix 1-2)
Dished End Design For Internal Pressure ( UG-32)
Shell Design for External Pressure (UG-28, UG-29,UG-30)
Dished End Design For External Pressure ( UG-33)
Hydro test Pressure/Pneumatic Test ( UG-99,UG-100)
Wind Load ( IS-875, Pt-3)
Seismic Load ( IS-1893, Pt-1 & 4)
Combined Loading Effect
Conical & Toriconical Section Analysis (UG-32,33, Appendix 1-5 & 1-8)
Weight Calculation
Opening ( Nozzles) ( UG-36 ~ UG-45)
Local Load ( WRC 107 & 297)
MDMT & Impact Test Enigma ( UCS-66)
Lifting & Tailing Lug analysis
Support Analysis ( Skirt, Leg, Saddle ,Lug ) & Anchor Bolt Design
Joint Efficiency, MAWP, MAP, SR of DE for Forming Operation
PWHT (UCS-56).
Types of Gaskets, Gasket material selection, Role of gaskets in Pressure Vessel Design.
Mechanical Design of Non Standard Flanges as per Appendix 2 .
Mechanical Design of Jacketed Vessels and Limpet Coils
Module-6) Fabrication of Pressure Vessels
Plate rolling, Plate Bending, Welding methodologies (STAW, GTAW, GMAW, SMAW) , welding symbols , fabrication sequences , fabrication schedules, plate forming, cutting etc.
Hydro testing of pressure vessels, pneumatic testing of pressure vessels.
Painting and coating for corrosion protection, surface preparation, pickling & passivation of process equipments.
Module-7) Column & Tower Internals
Types of Internals
Functions of Internals
Process aspect of these internals
Specialized manufacturers of internals.
Scope and design of the internals
Module-8) Design & Analysis of Heat Exchangers
Heat Exchanger Types , Classifications , TEMA types, classifications,
Design of Shell, Channel, Shell Bonnet , Channel Cover , Selection of Girth Flanges.
Limitations in the use of heat exchangers.
Components of Heat Exchangers
Design aspects in the design of Heat Exchangers .
Tube sheet Design: Fixed Tube sheet , Floating Tube sheet , U – Tube sheet
Design of tube sheet as per TEMA as per Bending and Shear Loading.
Limiting cases in the design of heat exchangers.
Testing of Heat Exchangers
Introduction to the following types of heat exchangers :
Condensers
Evaporators
Reboilers
Plate Heat Exchangers
Module-9) Detail Engineering Aspects of Process Equipments
Understanding the BASIC ENGINEERING PACKAGE, Tender requirements of Clients, Engineering Design Basis , Understanding the Client and Project requirements , Issues co agreed between client and the Consultant.
Preparation of Technical Specifications: Process Data Sheets and Mechanical Data Sheets.
Information flow between Process and Mechanical and other relevant data required to prepare the Technical Specification.
Understanding the scope of supply between mechanical, civil& process.
Enquiry Stage design , drawings and other relevant calculations
Preparation of General Arrangement Drawings & Fabrication Drawings of Process Equipments.
Evaluation of Vendor Offers, Preparation of Technical Queries , Technical Bid Evaluation , Technical Recommendation to be given to the Client.